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Amorphous Alloys in Robotic, Defense and Aerospace Applications

Amorphous Alloys in Robotics

  • Exceptional combination of high strength (1.6 GPa tensile strength) and high elasticity (up to 2%) enable highly complex components.
  • Due to the fatigue strength (in the range of 400 MPa at 1 billion cycles and 25 Hz) and wear resistance of amorphous alloys, components can be used efficiently and assembled with a long component life.
  • Applications include gears, gripper elements, machine elements, and spring components.
3D printed flexures and compliant systems made of amorphous alloys

Amorphous Alloys for Defense Applications

  • Amorphous metals are twice as elastic (up to 2%) compared to conventional materials such as steel.
  • High surface quality in the range of 1.0 μm without extensive post-treatment and hardness (> 480 HV) comparable to ceramics.
  • Their unique atomic structure allows elastic energy to be stored and utilised, which is particularly beneficial in applications where continuous loading is required.
  • These materials are resistant to extreme conditions such as high and low temperatures and humidity.
  • The corrosion resistance, which is comparable with titanium or stainless steel, makes amorphous metals ideal for maritime applications. They offer a longer service life and require less maintenance than traditional materials.
  • Non-magnetic properties do not interfere with the operation of sensitive electronic equipment, making them particularly suitable for such applications.
  • Their high strength (1.6 GPa tensile) allows space and weight savings (up to 20% over equivalent steel components) without sacrificing strength. This provides more space for payload, which is particularly beneficial in space-constrained applications such as drones or portable devices.
  • Reproducible and high quality component manufacture within tight tolerances (± 10µm) is achieved through our material specific expertise in amorphous injection molding.
  • Applications include underwater and land drones, unmanned vehicles, optics, ballistics, wearables, and air defense.
Autonomous underwater vehicle

Amophous Alloys in Aerospace

  • Components made of amorphous metals are low-temperature ductile and exhibit good fatigue strength values (in the range of 400 MPa at 1 billion cycles and 25 Hz) making them particularly suitable for use in space applications.
  • Weight optimized design (up to 20% savings over equivalent steel components) due to their high strenght (1.6 GPa tensile).
  • Freedom in geometric design (thinner or smaller component dimensions) results from high strength (> 2 GPa flexural strength).
  • High corrosion resistance compared to commonly used titanium alloys or stainless steels.
  • Applications include bearing housings and supports, drilling heads and tools, engine mounts and discs, impeller, rotor and blade components, as well as joints, gears, hinges, and shafts.
Milling head for aerospace applications made of amorphous alloys
HTR tests on a large wheel made from amorphous 3D-printed springs